Analyze of various types of gearbox

Gearbox is a mechanical transmission device used in many fields, gearbox involved in ships, water conservancy, electric power, construction machinery and petrochemical industries. There are also a lot of kinds of gearbox, if you want to choose the suitable gearbox for their own industry, you have to understand the advantages and disadvantages of all kinds of gearbox.

Next, we will analyze the advantages and disadvantages of all kinds of gearbox:
The worm gearbox is composed of input worm and output worm wheel, which is characterized by high transmission torque, high deceleration ratio and large range, the deceleration ratio of single stage transmission is 5~100; the transmission mechanism does not belong to the coaxial input and output, the application is not easy, and the transmission efficiency is the lowest, not more than 60%. Because it is a relatively sliding friction drive, the torsional rigidity value of the worm worm reducer is slightly lower, and the transmission component is easy to consume, the working life is short, and the gearbox is easy to produce temperature rise, so the input speed is not high (2,000rpm), which limits the use of the worm gearbox.

Assist servomotor to improve torque: the technical development of servo locomotor, from high torque density to high power density, makes the speed increase higher than 3000rpm. Due to the increase of speed, the power density of servomotor is greatly increased. This means that whether the servomotor needs to be matched with the gearbox, its determinfactor is mainly from the application requirements and cost consideration to consider. This is necessary when the load must be moved and accurately positioned. It is usually like aviation, satellite, medical treatment, military technology, wafer equipment, robots and other automation equipment. Their common feature is that the torque required to move the load often far exceeds the torque capacity of the servomotor itself. And through the gearbox to do the servo motor output torque improvement, can effectively solve this problem.

Output torque promotion way, may use directly increase the servo motor output torque mode, but this way not only must use expensive magnetic materials, motor has a stronger structure, the increase of torque is proportional to control the increase of the current, using the larger drive, power electronic components and related mechanical and electrical equipment specifications, and will make the cost of the control system increased significantly.

Increasing the power of the servo locomotor is also the way of increasing the output torque, which can double the power density of the servo system by increasing the speed of the servo locomotor, and does not need to increase the specifications of the control system components such as the drive, that is, no additional cost. And this needs to be through the combination of the gearbox to achieve the purpose of "deceleration and improve torque". So the development of high-power servomotors must be combined with a gearbox, rather than omitted.
 
Harmonic gearbox, its basic structure is composed of rigid internal tooth ring, flexible external tooth ring and harmonic generator. The working principle is the harmonic generator as the input member, the rigid internal tooth ring as the fixed member, and the flexible external tooth ring as the output. Special flexible external tooth ring material, internal and external wall and thin, is the core of such reducer technology, Taiwan is no harmonic gearbox industry, the gradual line production of SPB series "less differential planetary reducer", mechanical output characteristics between harmonic gear and cycloid wire, also can do zero back gap, for the industry closest to the harmonic gearbox products.

The characteristics of harmonic reducer lie in its high transmission accuracy and low transmission backgap value. The deceleration ratio is high and the range is large, and the deceleration ratio of single and transmission is 50~500. In addition, the transmission efficiency is higher than that of the worm gearbox, with the deceleration ratio, the efficiency of single-stage transmission is 65~80%. Because of the flexible transmission, the torsional rigidity value is the lowest, the working life of the flexible external tooth ring is short, and the gearbox is easy to heat and produce temperature rise, so the allowable input speed is not high, can only reach 2,000rpm, which is the biggest disadvantage.

Huatao gearboxes included Industrial Standard Gearboxes, Gearboxes for Mining, Gearboxes for Metallurgy,Gearboxes for Petro Chemical, Gearboxes for Wind Energy, Gearboxes for Rubber and Plastics.

Huatao Gearboxes are widely used as Metallurgy rolling mill roller drive. Plastic Film Roller Drive etc Industrial Rollers. They are equipped with excellent quality bearings and Gears. We supply quality electric motors for our gearboxes as well.